Knitted Wire Mesh - Demister, Filter Elements, Gaskets

Knitted Mesh is a special knit woven wire widely used in demister and silencer making. The final structure is of inter-connecting loops, similar to a long knit sock. We supply monofilament, multi-filament, co-knit and multi-strand knitted wire meshes processed from flat or round wire.

Typical applications: Knit wire mesh is major filter screen material, used in oil-gas separator, dust removing, mist removing, engine silencers, mechanical damping, also making of scourers.

Typical materials: Galvanized steel, Monel, Stainless steel AISI201, 202, 301, 302, 304, 304L, 321, 316, 316 L, Inconel, brass, copper, metal alloys.

Wire diameter sizes: 0.10 ~ 0.55mm

Typical Filtration Grades:
Standard;
High efficiency;
Strong penetration;
Damping.

Our Capabilities

Knitted galvanized Wire Mesh Rolls

Galvanized steel wire knitted mesh rolls
Common size supply to Johannesburg, South Africa:
Material: Galvanised Steel
Width: 75mm
Length: 10m, 12m and 14m rolls

Knitted Mesh Fabric, Galvanized Bright

Common size supply to Croatia market:
Knitted wire in rolls, 40 needles, 8 cm high, arround 6 kg/ roll, 4 rolls/ pvc bag
Made from: Electro Galvanized steel bright wire thickness 0.05 x 0.75 mm width, 20 gram zinc coated, Tensile strength 800-1000 N/m2

Knitted Mesh Strip

Common size supply to South Africa:
Wire material: Galvanised mild steel wire
Diameter: 0.24 mm
Stitch number: 50
Strip width: 120mm

Knitted Mesh Filter Screen

Common size supply to UK:
Knit mesh material: Compressed galvanised steel wire
Free area: 75%
For auto / vehicle parts

Gas-liquid Filter Copper Wire Mesh

Flat copper knitted mesh tape for making demister pads and shielding gaskets
Multi ply filter screen, copper wire 0.12 mm, tape width 85 mm, 110 mm, 115 mm, 150 mm,  made of copper / brass wire, in looped weave type.

Knitted Stainless Steel Mesh

316 grade ss mesh filter screen
316 stainless steel wire mesh, wire diameter: 0.274 mm, roll width: 550 mm

Fabricating Knitted Wire Mesh into Demister Pads / Mist Eliminators

Knitted meshes are major filter materials for making of demister pads or mist eliminators. Demister pad is popularly used to remove the mists and liquid droplets entrained in thermal heating filtration system. The mesh type or vane pack structure demister separator is a kind of vapor liquid separating device. Mainly used for separating diameter greater than 3 ~ 5 micron droplets.

Work principle:
When the air with mist rises up at certain speeds and gets through wire mesh, mist will collide with wire and will be attached on the surface of wire in the effect of rising inertia. The dispersion and sedimentation makes mist form bigger and bigger drops until it is heavier than the combined forces of gas rising force and liquids surface tensile and wires capillarity. Therefore, liquid drop will be separated and fall off from wire. Mist is essentially eliminated after gas gets through wire mesh demister.

Demister filter pads are made slightly oversized and are to be compressed at their rim surface when installed, to fit snugly into the vessel. Each mist eliminator of knitted wire mesh is manufactured to suit the dimensions of the vessel or housing into which it will be installed.

The demisters / eliminators can be supplied with rigid support grids, which allow direct installation onto appropriate supports such as beams and rings within the vessel. Sectional installation allows ease of handling and access through vesse.

Application:
The pad mist eliminators are used for towers, absorption tower, separation tank, gas separation device, compression absorption tanks, evaporators, separation tower, distillation towers. It is widely used in the chemical, petroleum, medical, light, metallurgy and environmental protection industries.

Vane type demister wire mesh pad
Vane type demister pad, with support grid vessel diameter: 3100 I.D, thickness: 150 mm, material stainless steel 316 corrugated knitted wire, free area: >95%, wire 0.23 mm to 0.28 mm

Fabricating Knitted Mesh into Compressed Mesh Gaskets

Knitted wire mesh is chief material for making of mesh gaskets, mufflers, exhaust silencers and seals, auto parts for exhaust system and EMI shielding system.
Stainless Steel Knit Mesh EMI/RFI Shielding Gasket
Stainless steel compressed wire mesh gaskets, wire 0.0025 inch, gasket thickness 0.4 inch

Fabricating Knit Galvanized Mesh into Scourers and Scrubbing Pads

Knitted galvanised mesh is used to make metal galvanized scourers and scrubbing pads.
Galvanised wire mesh scourers are made of either flat wire or round wire.
Popular galvanized flat wire is 0.22mm and round wire is 0.20mm.
Pad size: Diameter 8cm to 13cm
Finishes: Bright shining galvanized, red copper color galvanized.

Galvanized mesh scrubbing pad features:
1) Not easy to change shape
2) Long live and not easy to change shape
3) Bright and shining, without smell
4) Well winding
5)Powerfull cleaning function

Zinc Plated Bright Scrubbing Wire:
Material: High quality low carbon steel wire or Q195
Wire gauge: 8#-28#(4.0mm-0.37mm)
Unit weight: 12g, 15g, 18g, 19g, 20g, 25g, 40g, 50g, 80g, 100g, etc,as per client's request.
Uses: For kitchen and housewares cleaning and scrubbing

Popular size:
Knitted Galvanized Wire Mesh Scrubbing Pads
Material: 0.20mm galvanized wire, zinc coated 40g/m2 galvanized