Fusion Bonded Polymer Coated Wire for Sports Fences

Fusion Bonded Wire is used in producing fusion bonded wire fence for a variety of sports grounds and playground.

Core wire for fusion powder coating: 2.0mm, 2. 5mm, 3.15mm, and 4.0 mm.

Benefits of using fusion bond coated wire:
Double protection of galvanized coating and polymer coating;
Fusion bonded wire has a thorough firm coating which lasts for years;
The wire is protected with zinc galvanizing as well as polymer / pvc powder coating;
The extruded powder coating protects the wire from UV, rusts, moisture, possibility of splitting, cracking or peeling.

OUR CAPABILITIES

PVC Fusion Bonded Steel Wire

PVC Fusion Bonded Wire is supplied meeting the process for producing a Class 2b PVC coating, with the use of a primer to attain chemical bonding to the substrate.
Breaking Strenght 5740N(1290lbs)

Fabric Mesh Wire
Finish: PVC Coated Astm F688 Class 2B
Coating type: PVC Fusion Bonded
Standard: Green (Ral6005)
Pvc Fusion Bonded Wire Out Diameter: 4.16mm
Core wire: Galvanized Wire Dia: 3,76mm(Gi 92gr/sqm)
Thickness: 4.16 mm

Tension Wire
Finish: PVC Coated Astm F688 Class 2B
Coating type: PVC Fusion Bonded
Standard: Green (Ral6005)
Pvc Fusion Bonded Wire Out Diameter: 4,90mm
Core wire: Galvanized Wire Dia: 4.50mm(Gi 92gr/sqm)
Thickness: 4.90 mm

Stirrups Wire 
Finish: PVC Coated Astm F688 Class 2B
Coating type: PVC Fusion Bonded
Standard: Green (Ral6005)
Pvc Fusion Bonded Wire Out Diameter: 4.16mm
Core wire: Galvanized Wire Dia: 3,76mm(Gi 92gr/sqm)
Thickness: 4.16 mm

Tie Wire
Finish: PVC Coated Astm F688 Class 2B
Coating type: PVC Fusion Bonded
Standard: Green (Ral6005)
Pvc Fusion Bonded Wire Out Diameter: 4.16mm
Core wire: Galvanized Wire Dia: 3,76mm(Gi 92gr/sqm)
Thickness: 4.16 mm

Test of Polymer-Coated Fusion Bonded Wire - How we control quality of wires

Polymer fusion bonded wire for woven wire is manufactured meeting following test quality:

Coating Adhesion Tests:

• Three specimens from each lot shall be tested.
• Measure a distance of 3⁄4 in. [19 mm] from the end of the specimen. With a regular hand grip wire stripper, exert maximum hand pull parallel to the axis of the wire. Attempt to remove the measured portion of the vinyl sleeve from the core wire. The lot shall be acceptable if the polymer sleeve is not capable of being removed from the core wire on all three samples.
• Three specimens from each lot shall be tested. Make two cuts parallel to the axis of the wire through the coating, approximately 1⁄16 in. [1.6 mm] apart, at least 1⁄2 in. [12.7 mm] long. With a knife peel back a section of the coating between 1⁄8 in. [3.2 mm] and 1⁄4 in. [6.4 mm] long to produce a tab. Attempt to remove the 1⁄16 in. [1.6 mm] strip of coating by pulling the tab. The lot shall be acceptable if the coating breaks rather than separates from the core wire on all three specimens.

Accelerated Aging—Polymer-coated fusion bonded wire for weaving of fabric, shall withstand exposure for 1000 h without failure at a black panel temperature of 145°F [63°C] when tested in accordance with Practice D 1499. Type D, E, or F apparatus described in Practice G 23 or Type BH apparatus described in Practice G 26 shall be used for the test.

Mandrel Bend:

• The wire when subjected to a single bend at −20°F [−29°C] around a mandrel no larger than ten times the diameter of the wire shall not exhibit breaks or cracks in the polymer coating.
• The specimen may be any length of wire over 12 in. [305 mm] and shall include both bends and straight sections but shall not include either twists or knuckles.